光伏全自動二次元影像儀

 

一.技術(shù)規(guī)格  Technical Specifications

全自動三維影像測量儀專為平面和三維尺寸測量而設(shè)計，其最大行程達(dá)400×300mm，適用于PCB、LCD、鈑金、航空航天等行業(yè)的大行程測量。它采用移動橋式結(jié)構(gòu)，匯集了行業(yè)內(nèi)最先進(jìn)的設(shè)計理念，以最完善的設(shè)計和最嚴(yán)格的生產(chǎn)流程控制，確保機(jī)臺的精度和穩(wěn)定性。

CNC is a series of Gantry CNC video measuring machines, which are specially designed for large size measurement. The largest measurement range can reach 400× 500mm, and can be applied in the industries of PCB, LCD, sheet metal, civil aviation and space industries, etc. VMG integrates the industry’s most advanced design concepts. The accuracy and stability of the machine can be ensured well on account of the most perfect design and strict controls during production. 

• 基本參數(shù)  Basic Parameter

影像測量儀  Video Measuring Machine
型號 Model	行程（mm） Range	外部尺寸（mm）External Size	重量（kg） Weight	承重（kg） Capacity
CNC3020	300×400×180	600×980×900	220	25
測量精度 Accuracy	XY軸*		Z軸**
	（2.5+L/200）µm		（3.0+L/200）µm
	*L表示測量長度，以毫米為單位 *L, the measured length in mm. **Z軸的機(jī)械精度，聚焦的精度與工件表面有很大關(guān)系 **Mechanical accuracy of Z. Accuracy of focus is surface dependent.
速度 Speed	XY軸		Z軸
	280mm/s		100mm/s
工作環(huán)境 Operating Environment	溫度Temperature：20℃±2℃ 溫度變化Temperature Variation：<2℃/hr 濕度Humidity：30～80%
	振動Vibration：＜0.002g，＜15Hz
	電源Power：200~240Vac，50/60Hz，單相single-phase，700W

• 配置清單  Configuration List

序號 No.	名稱  Name	分項名稱 Description	規(guī)格及主要技術(shù)參數(shù)  Technical Specifications
1	機(jī)械本體 Mechanics	主機(jī) Machine	影像測量系統(tǒng), 肆軸CNC控制 4-axis CNC video measuring machine
2		機(jī)械結(jié)構(gòu) Structure	三軸花崗巖主體結(jié)構(gòu)，物理性能穩(wěn)定 3-axis granite machines, high stability
3		光柵尺 Scale	SOPIN 開放式光柵尺，分辨率0.5µm SOPINPatch  scales,resolution0.5µm
4		導(dǎo)軌Guide	進(jìn)口平行精密滾珠交叉導(dǎo)軌  Parallel precision ball cross guide
5		X/Y/Z軸驅(qū)動  X/Y/Z-axis Motor	直流精密伺服電機(jī)驅(qū)動 DC precision servo motor drive
6	光學(xué)系統(tǒng) Optical System	攝像機(jī)  Camera	日本索尼芯片600萬彩色高清工業(yè)數(shù)字?jǐn)z像機(jī)Giga color industrial digital video camera
7		鏡頭  Lens	6.5：1電動變倍鏡頭 6.5:1 Auto-zoom lens
8		放大倍率 Magnification	光學(xué)放大倍率：0.7～4.5X      Optical Magnification: 0.7～4.5X 影像放大倍率：40～380X    Image magnification :40~380X
9		表面光  Surface	五環(huán)8區(qū)LED冷光源，256級亮度可調(diào) Five rings 8 octants, LED lighting, 256 luminance adjustable
10		輪廓光  Profile	LED冷光源，256級亮度可調(diào) LED lighting,256 luminance adjustable
11	軟件系統(tǒng) Software System	ZONSON2D 測量軟件 ZONSON2D Software	CNC版
12	電控系統(tǒng) Control System	UWC4000I電控系統(tǒng) UWC4000I Control System	CNC版
13		操作手柄 Handle	影像測量儀專用手柄 Special handle for tztek
14	附件 Accessories	操作電腦  Computer	高配工業(yè)電腦   Equipment Industrial Computer
15		出廠合格證 Qualified Certificate	校驗合格 Qualified
16		軟件優(yōu)盤 Software U	軟件備份優(yōu)盤 Software U
17		保修說明書 Warranty Manual

 

 

 

 

軟件系統(tǒng)：ZONSON2D  智能測量軟件 支持多語言

 

 

 

 

 

 

 

 

 

 

• 二.儀器特點(diǎn) Features

• 移動橋式結(jié)構(gòu)，大行程全自動測量，四軸CNC控制。

Moving bridge structure, Automatic large volume measurement, four-axis CNC control.

• 精密花崗巖機(jī)臺，精度高、穩(wěn)定性好。

Precision granite machines, high accuracy and stability.

• 全鼠標(biāo)、手柄式的自動化控制，簡單易用。

Easily operated with mouse and joystick.

• SIPON開放式光柵尺，精度高、穩(wěn)定性好。

SIPOIN linear scales with high accuracy and stability.

• 可變倍光學(xué)鏡頭，可實(shí)現(xiàn)自動變倍測量。

World’s leading optical lens for programmable zoom measurement.

• 可程控5環(huán)8區(qū)環(huán)形表面光源，LED輪廓光源。

Programmable surface light (5 rings 8 octants, 48 sectors), LED profile light.

• 自動對焦測高，可加裝接觸式測頭。

Automatic focus for height measurement. Touch probe can be added on demand.

• ZONSON2D全自動影像測量軟件。

Powerful ZONSON2D CNC metrology software.

• 提供多種規(guī)格標(biāo)準(zhǔn)配置，并可根據(jù)要求進(jìn)行個性化定制。

Provide various standard configurations, customized versions are also available on demanded.

• 三.軟件系統(tǒng)  Software System

基本測量功能 Basic Measuring Function

可測幾何量：點(diǎn)、線、圓（最大、最小和平均）、弧、樣條曲線、橢圓、矩形、四邊形、槽、R角、環(huán)、間距、距離、點(diǎn)群等。

It can test the geometric element, including point, line, circle, arc, spline, ellipse, rectangle, slot, ring circle ,gap, distance, point list, etc.

構(gòu)建：中心點(diǎn)、極值點(diǎn)、端點(diǎn)、交點(diǎn)、兩點(diǎn)連線、平行線、垂線、切線、平分線、中心線、合并、輪廓分割、半徑畫圓、三線內(nèi)切圓、兩線半徑內(nèi)切圓等。

It can construct centered, endpoint, insect, connect, parallel, perpendicular, tangent, bisect, combine, etc.

影像量測工具：繪圖點(diǎn)、最近邊緣點(diǎn)、聚焦點(diǎn)、圓形框取點(diǎn)、最佳邊緣點(diǎn)、最近點(diǎn)、整體提取、多段提取、紋理分割、多段紋理分割、電子卡尺、快速整理取圓、開放輪廓線、最大閉合輪廓線、最近閉合輪廓線。

Video measuring tools include drawing point, closed point, focus point, pick point by circle, whole pick, multiple pick, edge trace, largest closed contour, nearest closed contour.

形位公差：直線度、圓度、位置度、平行度、垂直度、傾斜度、同心度等。

It can provide tolerance measurement: include straightness, roundness, position, parallelism, perpendicularity, angularity and concentricity, etc.

坐標(biāo)系：夾具定位坐標(biāo)系、點(diǎn)線、兩點(diǎn)X、兩點(diǎn)Y、三點(diǎn)、兩線、圖像配準(zhǔn)坐標(biāo)系；平移、旋轉(zhuǎn)、手工調(diào)整坐標(biāo)系。

Coordinate system: Fixture positioning coordinate system, dotted line, Two points determine the X axis, Two points determine the Y axis, three points, two lines, Image registration system. Translation, rotation, manually adjust the coordinate system.

編程與自動化操作 Programming and Automation

可生成任務(wù)進(jìn)行全自動批量測量，并支持自動和手工交互操作。

It can create a task for automatic measurement, and support both automatic and manual interactive operation.

鏡頭可變倍，變倍后無需重新校正。

Optical lens for programmable zoom measurement, without re-correct.

光源實(shí)現(xiàn)自動控制，支持自動打光。

Light can be controlled by software and support automatic lighting.

支持表面光五環(huán)八區(qū)、輪廓光的各區(qū)段自動控制。

Surface light and profile light can be controlled.

可快速自動聚焦，聚焦測量高度。

It can focus automatically and quickly to measure height

輸出及數(shù)據(jù)統(tǒng)計 Output and Data Statistics

可輸出Word、Excel、TXT報表和AutoCAD文件。

Word, Excel, TXT and AutoCAD formats of output.

支持實(shí)時輸出至excel模版，可定制模版。

Real-time output to excel templates , customizable templates.

可以只輸出最后一次任務(wù)運(yùn)行的數(shù)據(jù)。

You can only output results of the last run of the task.

運(yùn)行任務(wù)時自動生成.rst格式文件，記錄任務(wù)運(yùn)行的詳細(xì)信息。

Automatically generated .rst when you run the task, details of the task run record.

運(yùn)行完打?。喝蝿?wù)運(yùn)行完直接打印。

Print after running：Print directly after finish running.

輸出任務(wù)數(shù)據(jù)到文件：輸出任務(wù)運(yùn)行結(jié)果至文本中，同名任務(wù)的數(shù)據(jù)輸出至同文件。

Task data output to the file: Output the result of task data to the text, the task data of the same name output to the same file.

可按指定目錄，根據(jù)任務(wù)名稱自動輸出任務(wù)結(jié)果至csv文本中，便于同種工件結(jié)果的統(tǒng)一分析。Can specify a directory, the name of the task automatically output the results to a csv text tasks , facilitate unified analysis of the results of the same kinds of artifacts.

SPC統(tǒng)計功能，導(dǎo)入rst文件，可進(jìn)行有效的品管控制。

SPC statistical function, Import the .rst file, can control the quality of product effectively.

基元屬性區(qū)域，實(shí)時顯示當(dāng)前正在測量的基元數(shù)據(jù)。

Primitive property area , real-time display primitive data being measured currently.

基元超差區(qū)，分類顯示正?；?，超差基元，未測量基元等等。

Primitive error area, classified according to normal primitives, out-of-tolerance primitive, not measured primitives, and so on.

其他增強(qiáng)型功能

SPC：對測量數(shù)據(jù)管制分析。

SPC: Control and analysis the measurement data.

全景掃描：任意選擇區(qū)域進(jìn)行影像的掃描拼圖。

Panoramic scanning: Choose any area of the scanning and puzzle image.

圖紙比對：可載入圖紙與測量數(shù)據(jù)進(jìn)行比對。

Compare the drawings: Can load the drawings and measurement data.

試驗篩：自動取樣掃描試驗篩，生成任務(wù)，運(yùn)行結(jié)果直接分析輸出。

Test sieve: Scann and sample test sieve automatically, generate task, analysis and output the results directly.

溫度補(bǔ)償：根據(jù)環(huán)境溫度與標(biāo)準(zhǔn)溫度差值，計算膨脹系數(shù)，使得結(jié)果更精確。

Temperature Compensate: According to the environment temperature and the standard temperature difference value, calculate the coefficient of expansion, makes the result more accurate.

聚焦測高：用聚焦方式測量高度差。

Focus to measure height：Measure the height with focus mode

自動輪廓提?。航o定起始結(jié)束點(diǎn)，對指定輪廓進(jìn)行提取。

Automatic Contour Extraction：Given the starting and end points, to specify the contour is extracted.

顯示邊緣圖：顯示圖像的邊緣輪廓，快速查看邊緣情況。

Show edge graph: Show edge graph, quick examine the edge.

十字線提取模式：多種顯示模式，十字，井字，圓形，網(wǎng)格，方便快速比對。

Reticle extraction mode: A variety of display mode, Cross, tic-tac-toe, rounded, grid, convenient and quick.

導(dǎo)航：圖片導(dǎo)航，類似于電子地圖，可快速定位。

Electronic navigation: Image navigation, Similar to the electronic map, Can rapidly locate.

導(dǎo)入CAD圖紙：可導(dǎo)入DXF圖紙，與CAD互相導(dǎo)入導(dǎo)出，完成圖形處理。

Import the CAD paper: DXF. With the CAD import and export with each other, Complete the graphics.

3D顯示：顯示圖像的三維狀態(tài)。

3D Display: Display images of 3D state.

可多語言切換：簡體、繁體、英語、日語、韓語。

Multiple language: Simplified Chinese, Traditional Chinese, English, Japanese, Korean.

鏡頭標(biāo)定：自動鏡頭校準(zhǔn)，省去繁瑣的完全標(biāo)定步驟。

Camera Calibration: Automatic camera calibration,

各種快捷鍵操作，常用快捷鍵一應(yīng)俱全，軟件更易用。

All kinds of shortcuts, Commonly used shortcut keys, Software easier to use.

系統(tǒng)設(shè)置中各種細(xì)節(jié)設(shè)置選項。

There are all sorts of detail Settings in system Setting.

 

 

 

 

 

 

• 客戶現(xiàn)場設(shè)備參考圖片：

五.售后服務(wù)承諾書Commitment of After Service

1、安裝調(diào)試和培訓(xùn)Debugging and Training

(1、交貨與安裝調(diào)試Delivery and Debugging：

該儀器到達(dá)甲方儀器安裝地點(diǎn)后，甲方應(yīng)立即通知我公司。我方將在和甲方協(xié)商的日期內(nèi)到達(dá)用戶所在地進(jìn)行安裝，甲方儀器使用人員需提供必要的協(xié)助。

Once the goods arrives in the fitting place, the Buyers should inform the Seller. We will arrive in the Buyers’ location to fit it before the agreed date. The Buyers should provide necessary assistance.

安裝工作一般在一至二天內(nèi)完成，包含機(jī)臺及各零件定位、機(jī)臺調(diào)水平、三軸復(fù)原、CCD定位、線路檢查及功能電路測試等。

The fitting work should be finished within one day, including positioning the main body and its accessory, leveling the body, recovering three axis, locating the CCD, checking the connections and testing the function circuit.

調(diào)試工作一般也在一至兩天內(nèi)完成，包含校驗精度等。

The adjusting work is generally finished within one day, including precision correction.

(2、培訓(xùn)Training：

培訓(xùn)地點(diǎn)：在甲方指定所在地。

Training place: The Buyers’ appointed position.

培訓(xùn)人數(shù)：在儀器安裝驗收之后,由乙方安裝工程師對用戶進(jìn)行操作培訓(xùn)（受訓(xùn)人員應(yīng)具有基本的測量常識和電腦知識）。

Quantity of Trainee: After the fitting and acceptance of the goods, the engineer from the Sellers train one or two of the Buyers (the trainee should have basic knowledge of measuring and computer).

培訓(xùn)內(nèi)容：包含機(jī)臺操作使用培訓(xùn)和測量軟件培訓(xùn)，直到操作者能掌握基本操作為止。

Content of Training: Operate the machine and the measuring software till the trainee can master the basic skills by themselves.

2、保修期內(nèi)售后服務(wù)After Service within Guarantee

(1、自安裝、調(diào)試、培訓(xùn)完成之日起一年內(nèi)為產(chǎn)品的保修期。保修期期內(nèi)，在正常使用條件下，若發(fā)生任何因產(chǎn)品本體或組件（含機(jī)臺、電控系統(tǒng)、鏡頭、CCD、軟件）損壞引發(fā)的故障，本公司免費(fèi)為客戶做修換服務(wù)。

The guarantee period is defined as one year after the finish of fitting, debugging and training. During this period, any malfunction of product or accessory (include body, electric controller, lens, CCD, software) will be repaired or replaced by the Sellers for free only under proper use.

(2、保修期內(nèi)測量軟件免費(fèi)升級。

During the guarantee, the software will be upgraded for free.

(3、接到客戶報修通知，本公司承諾在1個工作日內(nèi)回復(fù)并提出解決方案。如需現(xiàn)場解決，2個工作日內(nèi)到達(dá)現(xiàn)場。

TZTEK promises to provide effective solutions after receiving the customer’s notice of repair. If on site solution is needed, our company will arrive there within 2 days.

(4、在保修期內(nèi)，由于如下原因?qū)е庐a(chǎn)品故障，本公司只收取配件成本費(fèi)用。

Within the guarantee, TZTEK will claim charge of cost if the malfunction or damage is caused by follows:

（4.1）在本公司指定維修站外進(jìn)行修理、搬運(yùn)引起的故障和損壞。

The product is not repaired and carried in the Sellers’s appointed station.

（4.2）人為因素操作不當(dāng)而造成的故障和損壞。

User’s improper operation.

（4.3）自行改裝或私自拆機(jī)而造成的故障和損壞。

  Private refitting or dismantling.

（4.4）由于天災(zāi)、地震、火災(zāi)或其他不可抗力因素而造成的故障和損壞。

Force majeure like earthquake, fire etc.

（4.5）使用非本公司指定的零配件所引起的故障和損壞。

Accessory used is not appointed byDEXUN